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Physical Tester ASTM Notes |
Compressive Strength (6 Cubes) 1,3,7,28 – ASTM C109
Portland Masonry
500 gr. cement 480 gr. N, 510 gr. S, 540 M Masonry
1375 gr. graded sand 810 gr. graded sand
242 gr. water 810 gr. 20-30 sand
Previous water% x (480 N), (510 S), (540 M)
0:30 mix slow 30 sec
1:00 add sand 30 sec
1:30 mix medium 30 sec
1:45 scrape down bowl 15 sec
3:00 cover and stand 1:15
4:00 mix medium 60 sec
Portland Masonry
5:00 stand without cover 1:15 make flow 25 drops 110 ± 5 (trowel)
5:15 scrape down bowl last 15 sec air determination - cup (straight edge)
5:30 mix medium 15 sec recover
Make cubes mix medium 15 sec
Make cubes
Water Retention – ASTM C91
Masonry (N) Masonry HS (S or M)
420 gr. masonry 450 gr. masonry
720 gr. graded sand
720 gr. 20-30 sand
ml water see previous days % x 420 (about 200)
:30 mix slow 30 sec
1:00 add sand 30 sec
1:30 mix medium 30 sec
1:45 scrape down 15 sec
3:00 cover and stand 1:15
4:00 mix medium 1:00
5:00 make flow 25 drops 110 ± 5
Recover
:15 mix medium 15 sec
Fill dish, tamp 15, smooth w/ straight 1 smooth raised 2 saw motion from center
1:00 apply vacuum 60 sec
Remove droplets
:15 plow and mix 15 sec
Make flow 25 drops 110 ± 5 (trowel)
Calculate: water retention = (flow after/flow before) x 100
Board Life – Masonry (Lab test only used to determine workability life for field)
1005 gr. graded sand
1005 gr. 20-30 sand
300 ml water
670 gr. masonry
Room humidity > 50% (always)
1:00 add water and sand mix 1:00
1:30 add masonry 30 sec
2:30 mix for 1:00
2:45 scrape bowl 15 sec
5:45 mix add enough water the first 3 min is needed.
6:45 continue mix 1:00
Make flow 15 drops 119 ± 1 (trowel)
Recover
:15 mix medium 15 sec
Make pie
30 min from start make flow 15 drops 119 ± 1
60 min from start make flow 15 drops 119 ± 1
90 min from start make flow 15 drops 119 ± 1
Normal Consistency – ASTM 187
Time Of Setting – ASTM 191 & 266
Autoclave – ASTM 151
650 gr. cement 500 gr. masonry
ml water see previous days ml water see previous days
:30 absorb 30 sec
1:00 mix slow 30 sec
1:15 scrape down 15 sec
2:15 mix medium 1:00
2:45 shape ball, toss 6 times
3:15 test 10mm ± 1 mm after 30 sec
Make autoclave bar
Do time of setting - Vicat
Initial Setting - after 30 min in moist cabinet determine penetration every 15 min until <25 mm pen
Final Setting – when needle doesn’t visible sink
Do time of setting - Gillmore
Initial Setting - when needle doesn’t visible sink (appreciable indentation)
Final Setting – when needle doesn’t visible sink
Air Content – ASTM 185
1400 gr. 20-30 sand
350 gr. cement
ml water see previous days
:30 mix slow 30 sec
1:00 add sand 30 sec
1:30 mix medium 30 sec
1:45 scrape 15 sec
3:00 stand covered 1:15
4:00 mix medium 1:00
5:00 make flow 10 drops 87 ˝ ± 7 ˝ (straight edge)
6:30 fill 400 ml measure, three equal layers, tamping each 20 times, 5 taps (straight edge) 1:30
Paste False Set - ASTM C451
500 gr. cement
ml water see previous days
:30 absorb 30 sec
1:00 mix slow 30 sec
1:15 scrape down 15 sec
3:45 mix medium 2 ˝ min
Ball, set up on vicat
4:05 release rod on vicat, 32 ± 4 mm (initial)
4:35 let rod settle for 30 sec
8:45 release rod on vicat record reading (final)
If final is > ˝ of initial calculate
If final is < ˝ of initial
1:00 recover and mix medium for 1:00
Ball, set up on vicat
1:20 release rod on vicat
1:50 let rod settle for 30 sec record remix reading
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